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Smart Manufacturing for the Modern Age

Empowering manufacturers with real-time operational intelligence through BLE, LoRaWAN, Wi-Fi, Ethernet, and 4G-enabled IoT hardware — enabling data-driven insight, predictive action, and continuous optimization.
  • Tool Tracking

    Tool Tracking

  • Machine Condition Monitoring

    Machine Condition Monitoring

  • Prediction Maintenance

    Predictive Maintenance

  • Employee Safety

    Employee Safety

Manufacturing

Challenges in Modern Manufacturing

Barriers

Lack of End-to-End Visibility

Factories handle thousands of moving parts — heavy equipment, tools, pallets, and raw materials — often spread across vast production zones.

When tracking relies on manual logs or verbal updates, items go missing, materials pile up in the wrong place, and operators waste hours searching for what they need.

• Fragmented workflows
• Rising costs
• Reduced throughput

Unplanned Downtime and Reactive Maintenance

Unexpected equipment stoppages remain one of the biggest cost drains in manufacturing.

Without early indicators of machine wear or power instability, minor issues often escalate into full production shutdowns.

Teams spend valuable time reacting to failures instead of preventing them, disrupting output and lowering reliability.

Workforce Safety and Coordination Risks

In complex production areas, safety and visibility go hand in hand.

Without knowing exactly where workers are, or whether they’ve entered restricted zones, supervisors struggle to react quickly when incidents occur.

Confusion spreads fast — and every second counts when responding to accidents or emergencies.

Environmental Instability and Quality Impact

Temperature fluctuations, humidity shifts, or poor air quality can silently undermine product quality and machinery performance.

Without automated monitoring, issues go unnoticed until defects appear — forcing costly rework or product loss.

Maintaining process consistency becomes guesswork instead of precision control.

  • Lack of End-to-End Visibility
    Manual Tracking Creates Blind Spots
  • Unplanned Downtime
    Machine Condition, Predictive Maintenance
  • Workforce Safety & Coordination
    Employee Safety
  • Environmental Instability
    Manufacturing Environment: Air Quality, Temperature & Humidity Monitoring

Smart Manufacturing Location Tracking and Monitoring

Heavy Equipment Tracking

Heavy Equipment Tracking / Tool Tracking

Factories operate with a vast range of mobile assets — forklifts, welding machines, power tools — yet even a single misplaced item can delay an entire production line. Manual tracking is slow, error-prone, and labor-intensive.

With Minew BLE Asset Tags, every piece of heavy equipment and every tool becomes visible in real time, helping factories locate, deploy, and recover assets faster. The result is reduced downtime, optimized resource use, and measurable improvements in production efficiency.

Each tag broadcasts Bluetooth Low Energy signals that are collected by IoT Gateways and sent via Wi-Fi, Ethernet, or 4G to the cloud. There, data is automatically organized into location maps and usage reports — giving managers a live digital twin of their assets and actionable insight to cut idle time and operational waste.
Asset Location

Asset Location

Operational Efficiency

Operational Efficiency

Employee Safety

Production Line Optimization Monitoring

Consistency defines performance in modern manufacturing. Even slight fluctuations in temperature, humidity, or machine vibration can slow production, reduce yield, or compromise product quality. When such conditions go unmonitored, factories risk downtime, higher energy use, and costly rework.

With Minew Industrial Sensors, manufacturers maintain complete visibility into production line environments — ensuring stable operation, improved quality control, and optimized energy efficiency across every process stage.

Data from environmental, ToF, and PIR sensors is collected through IoT gateways and transmitted to the cloud via Wi-Fi, Ethernet, or 4G.
On the Cloud Platform, live dashboards visualize environmental trends, enabling predictive adjustments that maintain process precision and reduce energy waste.
Real-Time

Real-Time Line Insight

Optimized Pro-duction

Optimized Production Stability

Machine Condition

Machine Condition Monitoring / Predictive Maintenance

Unexpected machine failures can stop production and drive up maintenance costs. Traditional inspections often detect issues only after damage occurs. Minew Industrial Sensor Tags continuously monitor temperature, humidity, and vibration, allowing manufacturers to move from reactive repair to predictive maintenance.

By detecting early anomalies, factories can reduce downtime, extend machine life, and maintain consistent output with lower operational costs.

Using BLE or, for supported models, LoRaWAN connectivity, the sensors send data to Smart Gateways, which forward it via Wi-Fi, Ethernet, or 4G to the cloud. There, AI-driven analysis identifies performance deviations and forecasts potential failures. With data transformed into foresight, maintenance becomes strategic rather than reactive.
Real-Time

Equipment Monitoring

Optimized Pro-duction

Lower Operational Costs

Workplace Safety

Workplace Safety Monitoring for Workers

In high-risk manufacturing sites, situational awareness saves lives. Workers move between hazardous areas, and supervisors can’t be everywhere at once. Minew Helmet Tag and Personnel Tags make safety measurable-providing real-time staff visibility, restricted-zone control, and instant SOS alerts for emergencies.

With improved awareness, management can prevent accidents before they happen and respond immediately when they do – protecting people while maintaining productivity.

Powered by Bluetooth real-time hybrid positioning, these devices deliver sub-meter accuracy. The insights help identify unsafe patterns, optimize workforce allocation, and build a safer, smarter workplace.
Instant SOS Alerts

Instant SOS Alerts

Access Zone Control

Access Zone Control

Manufacturing

Industrial-Grade Gateways for Precise RTLS & IoT Data

  • MG6 4G Bluetooth Stellar Gateway

    The MG6 4G Bluetooth Stellar Gateway offers seamless integration for large-scale environments, with coverage up to 600 meters, supporting WiFi, Ethernet, and 4G, making it ideal for real-time monitoring and reducing manual inventory tasks.
    Learn more
    MG6
    • WiFi / Ethernet / 4G
    • Intelligent network switching
    • Edge computing
    • Max scanning range of up to 600m
    • WPA / WPA2 / WPA3
    • Data security (MQTT / HTTP / TCP)

  • G1 IoT Bluetooth Gateway

    G1 is a faster and safer gateway with powerful Bluetooth LE & Wi-Fi CPU and WPA 2.0 enterprise encryption for data security and transmission, G1 collects data from Bluetooth LE Beacon, sensor and other IoT devices, and then sends it to the cloud over Wi-Fi / Ethernet.
    Learn more
    G1
    • Bluetooth LE
    • Super Speedy WiFi CPU & Bluetooth 5.0 Chipset
    • Max. 300-meter BLE Scanning Range
    • Up to 300Mbps WiFi Data Rate
    • Support AWS / Azure/Google IoT Cloud Platforms

Tangible Results in Smart Manufacturing

  • 35%

    Increase in Equipment Utilization

    Real-time tracking of forklifts, welding machines, and tools keeps every asset in motion.Minew BLE Asset Tags reduce idle time, streamline allocation, and ensure full machine availability across shifts.
  • 28%

    Reduction in Unplanned Downtime

    Continuous condition monitoring with Minew Industrial Sensors identifies anomalies before they become failures.Predictive maintenance keeps production lines stable and extends machine lifespan.
  • 25%

    Reduction in Energy & Resource Waste

    Minew Environmental Sensors track temperature and humidity to ensure consistent process quality.Automated control reduces HVAC load, prevents overheating, and supports sustainable manufacturing.
  • 04

    Improvement in Inventory Accuracy

    Material flow becomes traceable end-to-end with Minew BLE & LoRaWAN Beacons.Factories gain real-time insight into raw material levels and work-in-progress goods — cutting errors and stockouts.
  • 04

    Boost in Workforce Safety & Coordination

    Minew Personnel Tags enhance worker visibility and enable instant SOS alerts on the shop floor. Supervisors can locate staff in real time, respond faster to incidents, and maintain safe production zones.

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